When to Replace All in 1 Printer?
Understanding the economics, maintenance challenges, and telltale signs that indicate it's time for a new machine
All-in-one printers are cheap to buy but expensive to use. This is a trick the printer industry has played for decades, called the "razor and blade" model. They sell you the machine at a rock-bottom price, then make money off the ink cartridges. An HP DeskJet 3755 costs sixty or seventy dollars, but a set of high-capacity ink cartridges costs $80. Replace the cartridges twice, and you've spent more on ink than the machine itself.
An iFixit reader named Jill bought an HP OfficeJet Pro 8720 in 2017, printing about ten pages a week. In 2020, the machine suddenly threw an error saying the print head was missing. Her husband followed the HP website's troubleshooting steps dozens of times—removing and reinserting the cartridges, tilting the print head in all directions three times—nothing worked. They looked it up online: an original print head for this model costs $190, refurbished ones $170, eBay prices $160. A new machine of the same tier, the HP OfficeJet 8025, costs $170 at Best Buy. The print head costs more than a new printer. They threw away the old machine and bought a new one.
The Print Head Problem
The print head is the Achilles' heel of all-in-one inkjet printers. Epson's print heads are built into the machine—if they fail, you can't replace them; you have to replace the entire machine. Canon's print heads can be removed, but buying one separately costs over $100. HP's entry-level machines have the print head built into the cartridge, so when you replace the cartridge, you replace the print head too. The upside is you don't have to worry about clogged print heads—just buy a new cartridge set and you're good. The downside is expensive cartridges.
Inkjet printers have a peculiar problem: they break if you don't use them. Ink is a liquid, and if you don't print for a long time, the ink in the nozzles dries up and clogs the print head.
On the Digital Photography Review forum, one user said his Epson 2200 has been working since 2002, printing CD covers for his brother without any issues. Another user said his Epson 4900 lasted three and a half years before the print head kept clogging—cleaning didn't help, and he eventually gave up. The difference? The first user printed frequently; the second rarely used his printer.
Repair Cost Analysis
There's a rule of thumb in the printer repair industry: if the repair cost exceeds half the machine's value, don't repair it. Technicians at Michigan Computer Supplies say when they receive a printer repair job, they first diagnose the problem—if the repair costs more than buying a new machine, they tell the customer straight up not to bother fixing it.
Common Repair Costs
An entry-level machine under $200 could have half its value wiped out by a single repair.
Laser vs. Inkjet Durability
Laser printers are more durable than inkjet printers. Inkjets typically last three to five years; lasers can go five years or more, with some lasting a decade. Someone on a forum mentioned their Epson 9800 has been running for over 15 years and still works. Laser printers don't have nozzle clogging issues, and the toner cartridge and fuser can be replaced separately. But laser printers are expensive—entry-level models cost two to three hundred dollars, commercial-grade even more.
Ink cartridge consumption rate is an indicator of whether it's time to replace the machine. As the machine ages, cartridges deplete faster than before because cleaning the nozzles wastes ink. Every time you power on, the machine runs an automatic cleaning cycle, and ink flows into the waste ink pad. Inkjet Wholesale's blog says if you notice cartridges depleting much faster than normal and you're spending more and more on cartridges, it might be time for a new machine.
The Rise of Ink Tank Printers
In recent years, a type of printer called "ink tank printers" has emerged. Epson calls theirs EcoTank, HP calls theirs Smart Tank, and Canon calls theirs MegaTank. Instead of cartridges, you pour ink from bottles into the tank. A bottle of Epson EcoTank black ink costs around $20 and can print 7,500 pages—less than a quarter of a cent per page. Regular cartridge printers cost dozens of times more per page. Epson claims the ink included with an EcoTank lasts three years and saves $1,000 in cartridge costs.
The problem with EcoTank is the machine itself is expensive. Entry-level EcoTank printers cost over two hundred dollars; regular entry-level inkjets cost sixty to seventy dollars. The price difference is over a hundred dollars. If you print infrequently, replacing cartridges once or twice a year, it takes many years to recoup that hundred-plus dollar difference. If you're a small business printing dozens to hundreds of pages daily, an EcoTank can pay back the difference in a few months.
Ink tank printers have their issues too. If you don't use them often, ink will still dry in the nozzles. HP's Smart Tank has an 80ml ink capacity; regular cartridges usually hold only 8ml. If you can't use up the ink in the tank, it will still cause problems if left too long. Refilling ink can get messy if you're not careful. Epson's print heads are built-in and can't be replaced; Canon's can be replaced but are expensive.
Printer Type Comparison
Inkjet Printer
$60-70 entry levelLow print volume, occasional use, mainly documents. Buy the cheapest inkjet all-in-one.
EcoTank / Smart Tank
$200+ entry levelHigh print volume, daily use, want to save on cartridge costs. Buy an EcoTank or Smart Tank.
Laser Printer
$200-300+ entry levelMainly black and white documents, don't care about photo quality, want durability. Buy a laser printer.
Signs It's Time to Replace
To determine whether it's time to replace your machine, watch for these signals:
Printouts have streaks, blank spots, or wrong colors
Try replacing the cartridge first. If the problem persists after replacement, the print head is likely damaged. For entry-level machines, a damaged print head basically means it's totaled.
Print speed has noticeably slowed down
Printers come with a rated pages-per-minute (PPM) speed. If actual speed is far below this number, the machine may be aging.
Frequent paper jams
The occasional jam is normal; daily jams indicate a problem with the paper feeder or rollers. Repairing the paper feeder isn't necessarily cheap.
Strange noises from the machine
Clicking, squeaking, rattling—all signals of worn mechanical components.
Cartridge not recognized
On HP forums, someone reported their printer suddenly stopped recognizing cartridges—first the yellow and black print heads failed, then cyan and magenta threw errors too. Even genuine replacement cartridges didn't work, meaning the print head needs replacing. Entry-level machines don't allow separate print head replacement.
Machine too old, can't find drivers
One user said her HP DeskJet F4580, bought many years ago, has increasingly hard-to-find cartridges, the printer isn't listed on the official website anymore, and driver updates have stopped. In this situation, any repair is just throwing money away.
The Repair vs. Replace Decision
Warranty period is one reference point. Most printers have a one-year warranty. Problems after the warranty expires—weigh whether to repair yourself. Problems within the first year—get it fixed or replaced by the manufacturer for free.
If your machine is three to five years old, cost less than $200 when purchased, now frequently has problems, and repair quotes exceed $100—it's recommended to just buy a new one.
If you bought a laser printer for five hundred to a thousand dollars, and it's having problems after two or three years, a repair might still be worthwhile. ManagedPrint's blog has an algorithm: assume a printer's normal lifespan is five years. If the machine has used 40% of its lifespan and repair costs exceed the remaining lifespan's corresponding value, don't repair it. For example, a $1,000 machine used for two years has 60% of its "value" remaining—that's $600. A $500 repair quote is too high.
Choosing Your Next Printer
When it's time to replace, consider what type to buy based on your usage patterns:
Low Volume User
Low print volume, occasional use, mainly documents—buy the cheapest inkjet all-in-one.
High Volume User
High print volume, daily use, want to save on cartridge costs—buy an EcoTank or Smart Tank.
Document-Focused User
Mainly black and white documents, don't care about photo quality, want durability—buy a laser printer.