How to print a finished booklet on an office photocopier

TutorialPrint workflowAll sectors15 min read

An A4 booklet folded down the centre and stapled gives a finished four page spread on each side of an A3 sheet. Most office multi function printers can produce this in house, either with an inline finisher that does it all automatically, or with a manual fold and staple if the device lacks the option.

The two ways to produce a booklet

Office MFPs split into two camps when it comes to booklet output. Devices with an inline booklet finisher fold and staple automatically; you send the file and collect the bound result. Devices without an inline finisher can still print booklet imposition (the pages in the right order for folding), but the fold and staple happens by hand. Both routes produce the same end result; the difference is labour and consistency.

Route A: inline booklet finisher

The device folds, staples and ejects a finished booklet ready to use. Suits any volume above 10 booklets a month. Adds 25 to 35 seconds per booklet to the print time.

Route B: manual fold and saddle stitch

The device prints the imposition correctly, but folding and stapling sit with you. Suits low frequency booklet work, where the investment in finisher hardware is not justified. Adds 30 to 60 seconds of labour per booklet.

The eight step workflow

1

Prepare the source document as A4 portrait

Set up the original document as A4 portrait pages in the page order they will read in the final booklet. The driver will handle imposition; do not pre arrange pages yourself.

2

Make page count a multiple of four

A booklet folds in groups of four pages (two sides of one A3 sheet). If the document has 11 pages, add a 12th blank page. If it has 14, add two blanks. Otherwise the last sheet prints with a stray blank in an awkward position.

3

Open the print dialog and select the device

From the source application, open the print dialog. Choose the office MFP. Click Properties or Preferences to access the device specific options.

4

Set page size to A3, layout to 2 up landscape

The booklet imposition tab is usually labelled "Booklet" or "Booklet printing". Selecting it sets paper to A3, layout to 2 up landscape, and duplex to short edge binding automatically. If the option is missing, set these three settings manually.

5

Choose binding edge and direction

Left binding is standard for most languages including Spanish. Right binding suits Japanese, Hebrew, Arabic and any document where reading flows right to left. Confirm before printing.

6

If the device has a finisher, enable fold and saddle stitch

Under finishing options, select "Booklet fold" and "Saddle stitch". Most devices fold and staple with two staples down the centre line. Confirm staple position if the option is offered.

7

Print one test booklet before the full run

Print a single copy and check page order, orientation and staple position. A booklet imposition error becomes obvious only when the test copy is held in hand. Fixing the source document at this point costs nothing; reprinting 50 copies costs paper and toner.

8

Run the full quantity

Send the full job. If the finisher staple cartridge depletes during the run, refill from the bypass slot; the device usually pauses for the refill rather than aborting.

Why the page count multiple of four matters

A booklet imposition lays out four source pages per A3 sheet (two per side). If the source has 13 pages, the device prints four A3 sheets to hold them, leaving three blank sides scattered in awkward positions when the booklet is assembled. Padding to 16 pages (with three intentional blanks at the start or end) produces a cleaner result.

The cleanest booklets pad to a multiple of four with intentional content: a title page, a blank flyleaf, a colophon at the end. These pages absorb the math without looking like an afterthought.

Common problems and how to fix them

ProblemCauseFix
Page order looks scrambled in test bookletSource document not in reading orderRearrange source pages, not driver settings
Pages appear sideways when foldedWrong binding edge selectedSwitch between short edge and long edge in driver
Staple lands off centrePaper tray sensor misaligned or staple position option wrongConfirm paper tray dimensions; check staple position option in finisher menu
Booklet feels uneven at foldPaper weight too heavy for inline foldDrop paper weight to 80 to 90 gsm, or fold by hand
Edges of inner pages stick outCreep, normal on multi sheet bookletsTrim with a guillotine, or use shift imposition if the driver offers it
Booklet creep is normal on thick booklets.The inner pages sit slightly further from the spine than outer pages because of the fold thickness. On a 16 page booklet the difference is barely visible. On a 60 page booklet it can be 5 mm. Trim the outer edge after assembly for a clean finish, or use a driver setting called shift compensation if available.

Manual fold and staple route

Devices without an inline finisher still produce the correct imposition. The output emerges as A3 landscape sheets, in the correct order, double sided. The user folds each sheet in half along the short edge, stacks them in the correct order, and staples with a long arm stapler down the fold.

Tools needed

A long arm stapler reaches the centre of an A3 sheet folded in half. A 35 cm reach handles standard A4 booklets; longer reach options exist for A3 booklets. A bone folder produces a sharper crease than a fingernail. A guillotine or large craft knife trims the outer edge if creep is significant.

Time per booklet by hand

An experienced operator produces a finished booklet in 45 to 75 seconds: 15 seconds to fold, 10 seconds to align, 5 seconds to staple, the balance for trim if needed. Volume above 30 booklets in a sitting becomes uncomfortable; this is where the inline finisher case becomes obvious.

Paper weight matters more than expected

Inline booklet folders work cleanly on 80 to 100 gsm paper. Heavier stocks resist the fold and produce a rounded rather than crisp crease. Lighter stocks fold cleanly but the finished booklet feels flimsy. The sweet spot for most office booklets is 80 gsm for the inner pages with a 120 gsm cover for substance. Some devices support mixed paper stocks within a single booklet job; others require all sheets to be the same weight.

If the finisher refuses heavy paper, do not force it.Repeated jams on cover weight stock damage the fold rollers. Print the cover separately on the bypass tray, print the inner pages with inline fold, and combine by hand. The labour is small and the device life is preserved.

When to outsource the booklet job

Three scenarios suit outsourcing rather than in house production. Booklet quantities above 200 copies tie up the office device for too long and the per copy cost at a print shop usually wins on labour alone. Saddle stitched booklets above 40 pages require a heavier duty stitcher than office finishers provide. Colour critical booklets benefit from a print shop's calibrated colour management workflow. For everything else, in house production produces a faster turnaround than wholesale partners.

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